---===SME_1406_00014_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0052, FEBRUARY 2014 For South Africa (EURO 3) ---===SME_1406_00014_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0052, FEBRUARY 2014 For South Africa (EURO 3) ---===SME_1406_00014_0002.djvu===--- ---===SME_1406_00014_0003.djvu===--- Pub.No.00ELT0052, FEBRUARY 2014 ---===SME_1406_00014_0004.djvu===--- GROUP INDEX 54-00A 54-00B 54-00C 54-00D 54-01 54-02 54-03 54-04 54-05 54-06 54-07 54-08 54-09 54-10 54-11 54-12 54-13 54-14 54EM 54ES FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series trucks, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. FEBRUARY 2014 Applicable models FE ( EURO 3 ) ©2014 Mitsubishi Fuso Truck & Bus Corporation GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT .................. LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT .................. OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... METER CLUSTER ................................... SIGNAL DETECTED AND ACTUATION MODULES .......................... ---===SME_1406_00014_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0050) 2. CHASSIS volume (Pub.No.00ELT0051) 3. ELECTRICAL volume (Pub.No.00ELT0052) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E COMMON RAIL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 00 GENERAL 21 CLUTCH 22A TRANSMISSION <M038: DUONIC> 22B TRANSMISSION <M038> 22E DUONIC ® 25 PROPELLER SHAFT 26A FRONT AXLE <RIGID LEAF SUSPENSION> 27 REAR AXLE 31 WHEEL, TIRE 33A FRONT SUSPENSION <RIGID LEAF TYPE> 33B FRONT SUSPENSION <INDEPENDENT TYPE> 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37A STEERING <RIGID LEAF SUSPENSION> 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 52E SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 55 HEATER, AIR-CONDITIONER Group No. Group subject 54 ELECTRICAL 54EM METER CLUSTER 54ES SIGNAL DETECTED AND ACTUATION MODULES ---===SME_1406_00014_0006.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM .. 54-00A-2 EQUIPMENT TYPE CODES LIST ........ 54-00A-3 POWER TRAIN TABLE ........................ 54-00A-4 HOW TO READ THIS MANUAL ........... 54-00A-6 CHASSIS NUMBER AND ENGINE NUMBER............................................. 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION ....................................... 54-00A-16 1. General Precautions........................ 54-00A-16 2. Handling of Battery ......................... 54-00A-19 3. Handling of Sensors, Relays and Electronic Control Units.................................. 54-00A-20 4. Handling Precautions for Electric Circuits ......................... 54-00A-21 5. Service Precautions for Alternators ... 54-00A-24 6. Intermittent Faults........................... 54-00A-25 7. Precautions for Arc Welding............. 54-00A-26 8. Precautions When Repainting........... 54-00A-26 9. Precautions When Handling a Vehicle with DUONIC System ............................. 54-00A-27 10. Precautions on Cleaning When Servicing the Engine and Transmission ........... 54-00A-28 JACKING UP THE VEHICLE.............. 54-00A-32 DIAGNOSIS CODES........................... 54-00A-34 1. Diagnosis Codes ............................ 54-00A-34 2. Reading and Erasing the Diagnosis Code ............................................. 54-00A-40 TABLE OF STANDARD TIGHTENING TORQUES........................................... 54-00A-44 1. Tightening Torques ......................... 54-00A-44 2. Table of Standard Tightening Torque .......................................... 54-00A-44 54-00B SPECIFICATIONS SPECIFICATIONS ................................ 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter............................................. 54-00C-2 2. Alternator ........................................ 54-00C-3 3. Headlamps ...................................... 54-00C-4 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX .................. 54-01-2 RELAY AND FUSE BOX ......................... 54-01-4 SAM INTERNAL CIRCUIT ............. 54-01-6 POWER CIRCUIT ........................... 54-01-8 RESERVE POWER CIRCUIT....... 54-01-22 BATTERY CHARGING CIRCUIT........................................ 54-01-23 GROUND ...................................... 54-01-24 54-02 ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 105 110 115 125 130 210 ---===SME_1406_00014_0007.djvu===--- 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .................... 54-03-2 FOG LAMP CIRCUIT...................... 54-03-3 TAIL, POSITION AND LICENSE PLATE LAMPS CIRCUIT ............................ 54-03-4 STOP LAMP CIRCUIT.................... 54-03-5 TURN SIGNAL AND HAZARD LAMP CIRCUIT.......................................... 54-03-6 BACKUP LAMP CIRCUIT .............. 54-03-7 CAB LAMP CIRCUIT...................... 54-03-8 ILLUMINATION LAMP CIRCUIT.... 54-03-9 END-OUTLINE MARKER LAMP CIRCUIT........................................ 54-03-10 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 TACHOMETER CIRCUIT ............... 54-04-4 SPEEDOMETER CIRCUIT ............. 54-04-5 FUEL GAUGE CIRCUIT ................. 54-04-6 WATER TEMPERATURE GAUGE CIRCUIT.......................................... 54-04-7 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 ENGINE OIL PRESSURE WARNING CIRCUIT.......................................... 54-05-4 OVERHEATING WARNING CIRCUIT.......................................... 54-05-5 STARTER KEY REMOVAL REMINDER ALARM CIRCUIT............................ 54-05-6 FUEL FILTER WARNING CIRCUIT.......................................... 54-05-7 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT ... 54-06-2 AUDIO CIRCUIT ............................. 54-06-3 WIPER AND WASHER CIRCUIT ... 54-06-4 HORN CIRCUIT .............................. 54-06-5 AIR-CONDITIONER CIRCUIT ........ 54-06-6 POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT .............................. 54-06-7 SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG CIRCUIT .......................... 54-06-8 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT ANTI-LOCK BRAKE SYSTEM CIRCUIT.......................................... 54-07-2 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT DUONIC ® SYSTEM ELECTRIC CIRCUIT.......................................... 54-08-2 ENGINE ELECTRONIC CONTROL CIRCUIT.......................................... 54-08-4 54-09 OTHER CIRCUIT JOINT CONNECTOR (J/C) ............ 54-09-2 310 315 320 325 330 340 345 348 349 401 410 412 420 425 510 515 536 537 554 566 610 612 614 616 620 622 631 790 873 880 905 ---===SME_1406_00014_0008.djvu===--- 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR ..................... 54-10-2 RELAY AND ELECTRONIC CONTROL UNIT.................................................... 54-10-6 METER AND MOTOR ........................ 54-10-9 AIR-CONDITIONER ......................... 54-10-10 DOOR ............................................... 54-10-11 ROOF................................................ 54-10-12 CAB .................................................. 54-10-13 TILT .................................................. 54-10-14 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-16 OTHERS ........................................... 54-10-20 Engine and transmission ENGINE ............................................ 54-10-22 TRANSMISSION .............................. 54-10-24 Chassis side SWITCH AND SENSOR ................... 54-10-26 FUSE, RELAY AND ELECTRONIC CONTROL UNIT ............................... 54-10-30 MOTOR AND BUZZER .................... 54-10-32 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-34 OTHERS ........................................... 54-10-36 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH ............................. 54-11-2 #180 to #249 RELAY ............................... 54-11-6 #250 to #349 SENSOR ............................ 54-11-7 #350 to #409 CONTROL UNIT .............. 54-11-11 #410 to #509 MOTOR............................ 54-11-11 #510 to #539 ACTUATOR ..................... 54-11-13 #560 to #609 MAGNETIC VALVE ......... 54-11-15 #610 to #649 BUZZER, HORN .............. 54-11-16 #650 to #699 LAMP ............................... 54-11-16 #750 to #859 OTHER ............................ 54-11-17 #860 BATTERY ..................................... 54-11-20 #890 METER .......................................... 54-11-23 54-12 STARTER AND ALTERNATOR #930 STARTER ....................................... 54-12-2 #940 ALTERNATOR.............................. 54-12-18 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR... 54-13-2 #951 INSPECTION OF REGULATOR..... 54-13-3 #960 HEADLAMP AIMING ...................... 54-13-4 #961 FOG LAMP AIMING ....................... 54-13-6 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ..................................................... 54-14-2 A B C D E F G H J P R S T U V W X ---===SME_1406_00014_0009.djvu===---